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Water Heater Inner Tank Equipment

Liner Tank Rotary Cutting Machine
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Liner Tank Rotary Cutting Machine

Cutting of the edge material around the formed head
Four-roller Rolling Machine
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Four-roller Rolling Machine

Roll the sheet into a cylinder, which is suitable for thicker sheets and the straight section
Double Head Belling Machine
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Double Head Belling Machine

The process used for expanding the mouth of the middle barrel is to expand the mouth of the middle
Two-roller Rolling Machine
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Two-roller Rolling Machine

2-roller rolling machine, used to roll flat plates into cylinders, with precise rolling and perfect
Clench machine
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Clench machine

The machine is a device that assembles the middle barrel and the two end caps together. It has
Submerged Arc Welding Machine
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Submerged Arc Welding Machine

The machine is used to weld the rolled barrel into shape. It welds in a straight line without
Circumferential Seam Welding Machine
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Circumferential Seam Welding Machine

Equipped with 2 welding guns, the 2 welding guns weld at the same time, and the middle barrel and
Inlet and Outlet Pipe Automatic Welding Machine
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Inlet and Outlet Pipe Automatic Welding Machine

The machine for welding medium-barrel water pipes can be operated manually or fully automatically.
Rack Welding Machine
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Rack Welding Machine

The machine for welding the barrel hanger can choose 1 welding gun or 2 welding guns according to
Leak Test Machine
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Leak Test Machine

Use water to conduct leak detection, and the product can only be shipped after passing the test. We
 
Why Choose Us?
 
01/

Our History

We specialize in designing and supplying customized automation equipment and production lines. With extensive experience and innovative solutions, we focus on equipment for water heater production.

02/

Our Factory

In addition to providing water heater production equipment and lines, we also offer machinery for other home appliances. Our goal is to provide complete solutions that enhance quality, boost productivity, and reduce raw material usage.

03/

Our Services

For questions about quotes or cooperation, please email us at steven.yu@mingyuanequipment.com or use our inquiry form. Our sales team will get back to you within 24 hours. Thank you for considering our products.

04/

Our Products

We offer a range of equipment including water heater shell machines, inner tank machines, thermal production line equipment, folding edge pressing and laminating machines, welding machines, rounding machines, and edge spinning machines.

 

 

Four-roller Rolling Machine

The four-roller plate rolling machine is suitable for rolling and forming the water tank of electric water heaters and solar water heaters. It can also be used for bending and forming other metal plates. Through the settings, it can be rolled into round, arc and tapered workpieces with a certain angle. It has the function of pre-bending the plate ends, with small remaining straight edges and high working efficiency. The metal plate can also be roughly leveled on this machine.

 

Technical Parameters

1.The equipment consists of a four-roller rolling machine, a feeding and unloading robot, a feeding centering platform, a loading platform and an electrical control system

2.Equipment efficiency: ≤40S

3.Material thickness : 1.2-2.0mm ; Workpiece length : 300-1800mm

4.Equipment processing diameter : Φ300 - Φ500

5.Rolling speed: 8m/min; the rolling drive is servo stepless speed regulation

6.Roll size: opening size 50 mm; straight edge at the joint: ≤20-30 mm

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Liner Tank Rotary Cutting Machine

The machine is an automated device for the manufacture of end caps for electric water heaters, solar water heaters and storage water heater tanks. Its automatic cutting system consists of a rotary table that can adapt to different shell diameters and a manipulator on which the cutting source is mounted. This two-in-one machine has an advanced CNC system. It is possible to cut on circular surfaces, controlling their distance. The use of gas for cutting also allows subsequent operations to be carried out without the need to clean the working area. The automated system guarantees high repeatability of the process and constant quality of the results; in addition, it is able to reduce the production costs of the finished product.

 

Technical Parameters

1.Workpiece material: DC01 (ST12) cold plate, SS400 hot plate, BTC360R hot plate

2.Workpiece material thickness: 1.5~2.5mm

3.Head height: 70mm~ 215mm

4.Head diameter: Φ 304 mm~Φ500mm (specific requirements according to Party A's drawings)

5.Peeling machine speed: 1.5 pieces/min

The double-head belling machine

The double-head belling machine is a professional equipment for belling and rounding the ends of barrels. It is suitable for manufacturing barrels for electric water heaters, solar water heaters and storage water heaters. The machine has the characteristics of high efficiency, compact structure, high strength and good stability, and is suitable for places with high requirements for processing accuracy.

 

Technical Parameters

1.Workpiece quality: roundness error of the workpiece forming part ± 0.5mm

2.Material thickness: δ=1.8~2mm

3.Barrel size: length 300 ~ 1300mm; diameter Φ310-Φ450mm

4.Production pace: ≥ 1.5 pieces/minute

5.Total installed capacity: ≤5KW

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Electric water heater tank manufacturing production line
 

The first step is to roll the sheet into shape using a Four-Roller Rolling Machine.

 

The second step is to use a Welding Machine to weld the barrel body joints together.

 

The third step is to use the Liner Tank Rotary Cutting Machineto process the end cover.

 

The fourth step is to use the Double Head Belling Machine and Flangers Curlers Machine for Outer Shell to snap the barrel body and the end cover together.

 

The fifth step is to use the Circumferential Seam Welding Machine to weld the barrel body and the end cover together.

 

The sixth step is to use a special welding machine to weld the inlet and outlet pipes to the barrel body.

 

Finally, a complete electric water heater inner tank is manufactured.

 

Our Factory
 

HUBEI MINGYUAN IMPORT AND EXPORT TRADING CO., LTD. We are committed to designing and supplying non-standard automation equipment and production lines. We have rich experience and innovative solutions in the field of water heater production equipment. Specialized in supplying water heater shell equipment, water Heater Inner tank equipment and production line equipment.Provide customers with complete solutions to improve quality, increase productivity and reduce raw material consumption.

 

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Our Product
 

Main business: Water heater shell equipment,Water Heater Inner tank equipment,Water heater production line thermal,Folding edge pressing laminating machine,Welding machine, Rounding machine,edge spinning machine.

 

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FAQ
 

Q:What equipment do you manufacture?

A:We provide electric water heater and solar water heater production equipment, either as a single unit or as a complete production line.We have been in this industry for more than 20 years and have rich experience in design and development. Welcome to consult.

Q:Why choose four-roller rolling machine for liner production line?

A:The four-roller rolling machine has two advantages: 1. Higher rolling accuracy; 2. Suitable for thicker plates.

The liner product is composed of a middle barrel and two end heads. Nowadays, more splicing methods are used, so the roundness requirements are higher.And the thickness is generally 1-2mm. Combining these two points, we recommend using a four-roller rolling machine.

Q:What is Submerged Arc Welding Machine?

A:It is a machine that welds the rolled barrel into shape,submerged arc welding.in order to improve the enamel qualification rate, the production line is equipped with a weld cleaning and grinding process platform to clean the back of the weld.

Q:Don’t you have a straight seam welder in your liner tank equipment?

A:We have straight seam welding machines. If you need to view relevant introductions, you can find them in our shell product category.

Our straight seam welding machine is suitable for shell welding and liner welding. The two welding machines use different power sources. For detailed product information, please contact us.

Q:What is Liner Tank Rotary Cutting Machine?

A:The inner tank of the water heater is composed of a middle barrel and end caps at both ends,end cap is also called head.The head is generally semi-arc-shaped and is formed by stretching with a hydraulic press. After forming, there will be excess edge material around it. The Liner Tank Rotary Cutting Machine is a device for cutting these edge materials.

Q:What is a Double Head Belling Machine?

A:The assembly process of the inner tank and the head is divided into overlapping and splicing methods.The overlapping method requires the use of Double Head Belling Machine.It expands both ends of the barrel to facilitate assembly with the head.

Q:What is a Clench machine?Could you give me a detailed introduction?

A:Of course,It is a device that assembles the middle barrel and the two end heads together.If it is assembled by overlapping process, it will use pressure wheel to press the middle barrel and the head tightly to facilitate subsequent welding; if it is assembled by splicing process, it will use spot welding to fix the middle barrel and the head.

If you have any other questions, please send us an email.

Q:What is Circumferential Seam Welding Machine?

A:After the middle barrel and the two end heads are assembled, the girth welder will weld the joints. We use two welding guns to weld together.

Q:What is Pipe Automatic Welding Machine?

A:The inner tank of the water heater needs to be equipped with water pipes for water in and out. Our welding machines can choose manual loading and unloading or fully automatic loading and unloading.

Q:What is Leak Test Machine?

A:After the inner liner is produced, it needs to be tested by water testing equipment to pass the test before it can leave the factory. This is a very important step.The formed inner liner is installed with a plug and then undergoes liquid testing. The inner liner with leaks needs to be repaired with welds, and only the inner liner without leaks is a qualified product.

Q:Don't you have head flange welding machine and head lug welding machine?

A:We can produce these two types of welding machines. Please write to us for details.

We're professional water heater inner tank equipment manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy water heater inner tank equipment for sale here from our factory. Contact us for quotation.

Steel Sheet Roller Machine, Expanding Machine, 4 roller rolling machine

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