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Jul 17, 2024

What Industries Can Pipe Bending Machines Be Used In?

First, the pipe bending machine is automatically controlled by the CNC program for processing. During the working process, human intervention is generally not required, which eliminates the mistakes or errors caused by the operator;
Second, the mechanical structure of the pipe bending machine is designed and manufactured according to the requirements of precision machine tools, and adopts high-precision transmission components such as ball screws and rolling guides, and has high rigidity, thermal stability and good vibration resistance;
Third, the pulse equivalent or minimum setting unit of the servo transmission system can reach 10Pm-0.5Pm. At the same time, most of the work also adopts closed-loop or semi-closed-loop control with detection feedback, which has error correction or compensation functions, which can further improve accuracy and stability;
Fourth, the CNC machining center has a tool magazine and an automatic tool changing device, which can complete multi-faceted and multi-process processing of the workpiece after one clamping, minimizing the impact of clamping errors.
2. Flexible automation, with wide adaptability
Due to the use of CNC program control, general-purpose tooling is mostly used in processing. As long as the CNC program is changed, the automatic processing of new parts can be realized. Therefore, it can adapt to the current market competition for the continuous renewal of products and solve the problem of multi-variety and medium and small batch production automation.
3. Able to realize the processing of complex parts
Since the pipe bending machine adopts computer interpolation and multi-coordinate linkage control technology, it can realize arbitrary trajectory movement and process any complex shape of spatial surface, and can easily complete the processing of various complex surface parts such as propellers, turbine blades, and automobile shape stamping dies.
4. High production efficiency
The pipe bending machine can minimize the maneuvering time and auxiliary time required for part processing, significantly improving production efficiency.
First, the feed motion and most main motions of the pipe bending machine adopt stepless speed regulation, and the speed regulation range is large, so the cutting speed and feed speed can be selected for each process;
Second, the good structural rigidity and vibration resistance allow the machine tool to adopt large cutting amount and strong cutting;
Third, it is generally not necessary to stop the machine to inspect the workpiece, which effectively reduces the downtime in machine tool processing;
Fourth, the moving parts of the machine tool adopt automatic acceleration and deceleration measures in positioning, so a very high idle stroke movement speed can be selected, which greatly saves auxiliary movement time;
Fifth, the machining center can adopt measures such as automatic tool change and automatic exchange of worktables. The workpiece can be clamped once, and multi-face and multi-process processing can be carried out, which greatly reduces the auxiliary time such as workpiece clamping and tool setting;
Sixth, the centralized processing process can reduce the turnover of parts, reduce the number of equipment and plant area, and bring great convenience to production scheduling management.
5. Reduce labor intensity and improve working conditions
Since the operator of the pipe bending machine mainly uses the operation panel to operate the automatic processing of the machine tool, the operator's labor intensity is greatly reduced, the production conditions are improved, and one person can easily manage multiple machine tools.
6. Conducive to modern production and management
The use of pipe bending machines for processing can conveniently and accurately calculate the processing hours of parts or perform automatic processing statistics, and can accurately calculate production and processing costs, which is conducive to the scientific management of the production process. Pipe bending machines are the basis of advanced manufacturing systems such as computer-aided design and manufacturing, group control or distributed control, and flexible manufacturing systems.

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